Our Price: $2.75 . Our calls use a large exhaust port of 1/2″. Currently only 5/8" (.625") diameter tenons for Arkansas style Duck Call sound boards can be machined. Duck Call Inserts. Tone Board Jig For Sale Duck Call Jig Plans Duck Call Making Supplies Pintail Waterfowl Jig. If you have purchased one of our jigs and are having any problems getting a toneboard tuned to sound great, feel free to contact us. http://www.pintailwaterfowl.com/shop/duck-call-jigs/pintail-waterfowl-custom-toneboard-jig/. Browse our store to find your duck, goose and crow call … $4.99 shipping. Be the first to write a review » Follow. We work closely with a couple veteran call makers who use our jig regularly and provide lots of advice and feedback to us as far as drilling depth and exhaust shape and we are more than willing to offer this advice to our customers. $6.75 $ 6. Lastly, if the dimensions you use are exactly to the specs provided in the picture, and you are still locking up, a little sanding is needed (Fig E). 4.5 out of 5 stars 49. Cut the end and excess material from the jig. If you make a similar jig, just make sure it screws into the insert less than 1.5" so you don't hit it with your saw. While we have very few issues with out jig, 99% of the issues are with the call locking up. Most say the sound is very “ducky”. Sourced from the best, highly figured, US grown wood; Our stabilization processes are superior in durability, quality and visual appeal 4 watching. These taper down to 1/4″ of the course of 1.5″ (fig C) These taper down to 1/4″ of the course of 1.5″ (fig C) Drill depth stops exactly 1/2″ before the end of the toneboard (Fig B) July 27, 2014 @ Click here to cancel reply. About how long does the process take? $85.00 Track Orders Favorites Shopping Bag Sign In Welcome to River Mallard Custom Calls! Duck Call Jigs Specs . Specialty Duck Call - Single Reed Open Water. $6.75 . Length front to back: 2.25″. A rough estimate on price? Duck Call Tone Board Diagram . In this video I cover the basics of turning a duck call insert on a lathe. $6.75. The call consists of 4 pieces. This is usually done from the end of the toneboard in the undrilled area (Fig B) and roughly 1/4″  under the reed. I also cover drilling the insert in preparation for cutting on a jig. Duck Call Bands, Mandrels, Pins, and More *NOTE*: Field Staff Discount coupon codes will not be accepted on any call parts. Duck Call Insert Polycarb Magic Hen CLEAR 3-Pack Pro Tuned O-Ring Double Reed . Echo Diamondwood Timber Double Reed Poly Insert Duck Call. One Piece Arkansas Style Duck Call Insert (black) 2 Piece Poly Arkansas Style Duck Call Insert Big Bell Clear Duck Call Insert Our Price: $5.00 . Essentially we created a custom jig, then released it as our public jig! Duck Call Inserts Single Reeds, 1-3/4 Reed, Double Reed, and The Open Water E Caller. 4:01 pm. This speeds up call making and requires less tools to make calls. Width side to side: 2.0″. Kwack Wacker Smokin Hen Double Reed Duck Call Insert Green. Duck call Inserts Kwack Wacker Cash Money Single Reed. If you have any additional questions or would like a custom order, please contact us. We have blanks for pen turning, grunt calls, and lots of other turning projects. If you have tried at making your own custom call jig out of wood or plastic or whatever and it didn’t work out as planned and you are ready to get a custom jig made, we offer various ways to go about this. Double reeds are more natural for new callers to blow. Using your jig, lock your insert into the jig and cut the cork notch and radius. Duck Call Tone Board Jig. Kwack Wacker E Caller Open Water Single Reed Duck Call Insert Blue. Gaston makes Arkansas-style calls, the standard design for modern duck calls. We went through three prototype jigs to get the sound we were looking for before finally hitting the nail on the head. My bandsaw jig is basically a sled with a movable piece of angled aluminum that holds the insert. 75. Bottom edge measures 2.25′ … 75. 5.0 out of 5 stars 3. Another trick, is to run your thumb, under the reed to “flex” it up just a hair to help get enough air under the reed. If you want a different color, style of band, a single reed instead of a double reed, it's easy to make it happen. We decided to put up some of the specs to help callmakers using our jig, troubleshoot any issues they may be having. Our Price: $8.00 . Ryan Van Leuven Duck Call Jigs. Ducks USA has just about any of the parts you might need for building duck or goose calls. Duck Call Blanks. We offer pot call or slate call blanks. Duck Call Tone Board Dimensions. Toneboard Channel Diameter: .625″. We wanted a jig that that would produce a toneboard that needed very little tuning, had a good, “ducky” sound right out of the jig. For those who are hand crafting their own calls, the best way to stand out from the crowd is to utilize our American-made Stabilized Wood Duck Call blanks. Duck Call Jigs Specs . The Waterfowl Company 803.757.8064 thewaterfowlco@yahoo.com $3.87 shipping. Our Price: $3.50 . Specs and details on Pintail Waterfowl’s Duck Call jigs. After talking to numerous customers who are currently using our jig, most of them say very little sanding is needed just on the down slope or the radius to get this call to sound great. Our DUCK CALL PARTS Collection will give you a quick look at all of the various parts that are used to make Duck Calls. We didn’t just crank our a jig and call it a public jig. Here is how the insert screws onto the jig. Duck Call Tone Board Jig. Posts: 183 Threads: 19 Joined: Mar 2014 Location: Belle Chasse, LA The following 1 user Likes JScott's post: f350ca (02-29-2016) #1. The WOOD BARREL BLANKS Collection has our exclusive "Ready To Shape" 2.7" Barrel Blanks, and you'll also find 3" & 6" turning blanks, 11.75" DymondWood rods, and many other premium Wood duck and goose call blanks.. We have a big selection of AUTHENTIC DYMOND WOOD barrels, and an impressive assortment of Exotic Burls, Hybrid Barrels, and Premium Dyed & Stabilized Exotic Wood barrels and … Thank you for visiting. These taper down to 1/4″ of the course of 1.5″ (fig C), Drill depth stops exactly 1/2″ before the end of the toneboard (Fig B), Our reed are cut at a 45 degree angle on the end (Fig D). I have a 1/4" lag screw in the aluminum (thus the 1/4" hole drilled in the insert). Here's the insert: Get it mounted in the lathe: Rough Shape: Change to a chuck and continue the shaping: Got the shape down: Install the chuck and drill bit to drill the insert. Single reeds are more versatile with what you can do with them but suggested for the seasoned caller. Toneboard radius: Top Secret! The barrel is the hollow body of the call into which the caller blows. 9:27 am, Hi All,I purchased one of your jigs and have made some acrylic tone boards for my calls,I like the sound,but ,I am having problems with the call sticking.I have looked at your directions and made sure I have the exhaust port taper correct and filed or sanded at the recommended spots on the tone board.Do you have any suggestions?Also do you have a top piece for the jig to make the cork notch thinner? $4.99 shipping. 9:58 pm, All that info can be found here: http://www.pintailwaterfowl.com/shop/duck-call-jigs/pintail-waterfowl-custom-toneboard-jig/, Christopher Jabs Louisiana Style Duck Call Jig. Pintail Waterfowl Jig. 22. Our duck call insert blanks already have a 5/8″ tenon. 5/8” bore, hardened to 60 Rockwell to ensure many toneboards can be made from it! Ready for sanding, polishing and installing reed and cork. Duck Call Jig Plans . The insert fits tightly into the barrel. Call Making, Duck Call Jigs, Pintail Waterfowl News, Ryan Dodgen pintail Duck Call Making Supplies . Small Bell Clear Duck Call Insert Our Price: $8.00 . Our public duck call jig (toneboard jig) has a real ducky sound. The Poly Timber Duck Call Inserts come in single and double reeds. Measure the circumference of the barrel at its thickest point on the outside of the barrel. Once the glue is dry on your barrel, you can place the barrel back onto the lathe using your mandrel, this time reversed, with the band end facing out. You can now trim off any excess to be smooth with the width of the band. Like Grassy Creek Calls on Facebook. Click for larger image. This collection will feature reed kits, polycarb and custom CNC acyrlic inserts, duck call kits, acrylic "ready to shape" barrel blanks in all of the pearls, solid colors, and our exclusive line of exotic swirls, plus bags, boxes, bands, and so so much more! $15.87. Leave a Comment . Louisiana Style Duck Call Jig $64.22 $ 64. Subtract 1/16th inch from the circumference. Duck Call Jigs For Sale . We can also custom cast solid rod with or without 5/8″ or 3/4″ hole, in numerous diameters. Was wondering if ya’ll could make a custom jig for me? Duck Call Insert Jig Dimensions . Our duck calls are handmade in the USA. $6.75 $ 6. February 22, 2013 @ The reed produces the sound, the wedge holds the reed to the tone board and the tone board provides an airway for the passage of air over the reed and out of the call. Ryan Van Leuven Drilling a cast acrylic duck call insert, using a ONEWAY 4 jaw chuck, 1/4 drill bit and ATF for coolent A friend of mine at work makes duck and turkey calls in his spare time at home. Tags: acrylic, center finder, center punch, collet chuck, cork, drill stop collar, duck call, duck call jig, insert, lanyard, parting tool, polish, reed, sanding pads, wet sand. Legendary Proven Meat Call. A very light (1000 grit) sanding is usually all the needs to be done. $4.99 shipping. Specialty Duck Call - Single Reed Open Water. What makes Pintail Waterfowl’s Public duck call jig unique from other public jigs on the market? Louisiana Style Duck Call Jig 4:35 pm. We are so proud of our public jig, that ALL of our calls that we offer are made right from our public jigs! We designed this jig from scratch. The sharp cut at the end of the toneboard can also be rounded over a bit. 9 sold. July 27, 2014 @ Our calls use a large exhaust port of 1/2″. Browse our store to find your duck, goose and crow call needs. Reviews & How-To's #1 (Part 1 of 2: Duck Call Insert - How To Turn and Drill) Brett shows you how BBO turns and drills acrylic duck call insert. Duck Call Inserts 3 Pack Kwack Wacker Classic $ 17.75. Duck Call Bands will make a lovely addition to any duck call barrel. 75. There are three major styles of duck calls (Arkansas, Louisiana, and Reelfoot), each having their own unique construction methods for the tone, or sound board, and the effect it has on the reed material used. Duck Call Insert Jig Dimensions Duck Call Jigs Specs Duck Call Tone Board Jig. Duck call Inserts Kwack Wacker Smokin Hen Timber Call. The tone board is the part of the insert that holds the reed, which is anchored in place by a wedge. 5.0 out of 5 stars 3. Mount the insert into a duck call jig. Kwack Wacker Smokin Hen Double Reed Duck Call Insert Bourbon. Duck Call Inserts 3 Pack Kwack Wacker Smokin Hen Double Reed Timber $ 17.75. JScott Sophmore. Duck Call Inserts 3 Pack Kwack Wacker Cash Money Single Reed $ 17.75. The Brass Bands are 1/2″ wide, 1 1/4″ O. D., 1.182 I.D. Posted: April 26, 2017. Step 2 Stencil the circumference of the barrel, minus 1/16th inch, onto the center of a 6x6x2-inch block of wood. February 28, 2013 @ Chris, please give us a call during the week and we can help you out with this. ! We have a ton of Duck Call Kits, Goose Call Kits, Polycarb Insert Packs, Bags of Bands, and many other assortments. $4.99 shipping. The colors include Green, Black, Bourbon, Clear, Red, and Smoke. How to make a custom duck call jig. Making Duck Call Inserts . May be as small as .620" but chatter may be increased or accuracy may be reduced do to loose fit in the fixture. .623-.624" diameter tenons are best suited for our fixturing. Just send us a request and if we can make it happen we certainly will!! Duck Call Inserts 3 Pack Kwack Wacker E Caller Single Reed Open Water Loud $ 17.75. Exhaust port (Fig A) . $4.99 shipping. We offer goose call blanks with 2 different size bores. Duck Call Jigs . This web site uses cookies to improve your experience. $4.99 shipping. Notch height: .18″. 02-29-2016, 04:04 PM . Either of these styles can be made out of wood, acrylic and even materials such as Corian and Micarta are used. The barrel forms the structure of the call and holds the other pieces. $6.75 $ 6. Thanks for your help,Chris, pintail One of the earliest duck call designs is the Reelfoot style call. & .035 wall thickness. Specialty Duck Call - Single Reed Open Water. $6.75. FREE Shipping. 5.0 out of 5 stars 2. Tone Board Jig For Sale . These calls have five main parts: a barrel, insert, tone board, reed, and wedge. $85.00 Track Orders Favorites Shopping Bag Sign In Welcome to River Mallard Custom Calls! Notch Depth: .40″. Share your knowledge of this product. Duck call Inserts Kwack Wacker Classic. One of the items that helps is a metal jig that is used to shape the barrel of a duck call accurately and quickly. More Buying Choices $55.07 (5 new offers) Haydel's Game calls Inc. DR-85 Mallard Duck Call for Hunting, Double Reed, Adjustable. This makes a great all around jig for veteran call makers who want to crank out great sounding calls without spending the time and for new call makers who don’t have the tuning experience. By viewing our content, you are accepting the use of cookies. Making a duck call jig. These issues usually pertain to having too small of an exhaust port or minor sanding. Duck Call Jigs, Specs and details on Pintail Waterfowl’s Duck Call jigs. 2013 @ 4:35 pm the outside of the toneboard can also custom solid... Orders Favorites Shopping Bag Sign in Welcome to River Mallard custom calls Call it public. Jig Dimensions duck Call jigs Specs duck Call jigs, Specs and details on Pintail Waterfowl News ryan... 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The Reed, Double Reed Timber $ 17.75 Money Single Reed Open Water Loud $ 17.75 store. Sanding, polishing and installing Reed and cork place by a wedge cover drilling the insert.... Insert jig Dimensions duck Call designs is the hollow body of the issues are with width... Pack Kwack Wacker E Caller Single Reed $ 17.75 February 22, 2013 @ 4:35 pm increased! Insert Green minus 1/16th inch, onto the center of a duck Call sound can. Helps is a metal jig that is used to shape the barrel of a duck Call Inserts Pack... Pertain to having too small of an exhaust port duck call insert jig dimensions 1/2″ Inserts come in Single and Double reeds are versatile! Order, please give us a Call during the week and we can also custom solid! To get the sound we were looking for before finally hitting the nail the...